HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: INSTALLATION (2008 Sequoia)

Last Modified: 11-29-2007		1.6 A
Service Category: Vehicle Interior	Section: Heating/Air Conditioning
Model Year: 2008	Model: Sequoia	Doc ID: RM000002VHR00AX
Title: HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: INSTALLATION (2008 Sequoia)

INSTALLATION

1. INSTALL FRONT AIR CONDITIONING UNIT

(a) Temporarily tighten the air conditioning unit with the 3 bolts and 2 screws.

2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Connect the connector and clamp and install the wire harness.

(b) Install the instrument panel reinforcement.

(1) for Passenger Side:

Using a 12 mm hexagon wrench, install the 2 collars.

Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)

(2) for Passenger Side:

Using a T40 "TORX" socket, install the 2 "TORX" bolts.

Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)

(3) for Driver Side:

Install the 3 bolts and 2 caps.

(4) Install the instrument panel reinforcement with the 3 bolts and nut.

for Nut

Torque: 9.8 N·m (100 kgf·cm, 87 in·lbf)

for Bolt

Torque: 9.8 N·m (100 kgf·cm, 87 in·lbf)

(d) Connect the connectors and clamps and install the wire harness.

(e) Install the ground wire with the bolt.

Torque: 8.4 N·m (86 kgf·cm, 74 in·lbf)

3. INSTALL NO. 1 ECU INTEGRATION BRACKET

(a) Install the ECU integration bracket with the bolt and nut.

(b) Connect the connectors and clamp.

4. INSTALL TURN SIGNAL FLASHER ASSEMBLY

(a) Install the turn signal flasher with the nut.

(b) Connect the connector.

5. INSTALL MAIN BODY ECU

(a) Install the main body ECU with the bolt and nut.

(b) Connect the connectors and clamp.

6. INSTALL REAR NO. 2 AIR DUCT

(a) Engage the 3 claws and install the air duct.

7. INSTALL REAR NO. 1 AIR DUCT

(a) Engage the 3 claws and install the air duct.

8. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY

9. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

10. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (for 8 Speakers)

11. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (for 14 Speakers)

12. INSTALL STEERING COLUMN ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column)

13. INSTALL STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic Steering Column)

14. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering column and install the steering intermediate shaft.

(b) Install the bolt.

Torque: 35 N·m (357 kgf·cm, 26 ft·lbf)

15. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

16. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT

17. INSTALL REAR NO. 4 AIR DUCT

(a) Engage the 4 claws and install the air duct.

(b) Install the clip.

18. INSTALL REAR NO. 3 AIR DUCT

(a) Engage the 4 claws and install the air duct.

(b) Install the clip.

19. INSTALL STEREO COMPONENT AMPLIFIER ASSEMBLY (for 14 Speakers)

20. INSTALL AUDIO AMPLIFIER COVER (for 14 Speakers)

21. INSTALL FRONT RH SEAT ASSEMBLY (for RH Side)

22. INSTALL SEAT TRACK OUTER COVER RH (for RH Side)

23. INSTALL SEAT TRACK INNER COVER RH (for RH Side)

24. INSTALL FRONT SEAT HEADREST ASSEMBLY (for RH Side)

25. INSTALL FRONT LH SEAT ASSEMBLY (for LH Side)

26. INSTALL SEAT TRACK OUTER COVER LH (for LH Side)

27. INSTALL SEAT TRACK INNER COVER LH (for LH Side)

28. INSTALL FRONT SEAT HEADREST ASSEMBLY (for LH Side)

29. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (for 14 Speakers)

30. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

31. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY RH

32. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

33. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY LH

34. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

35. INSTALL NO. 2 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY

36. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH

37. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

38. INSTALL FRONT PILLAR GARNISH RH

39. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

40. INSTALL COWL SIDE TRIM BOARD RH

41. INSTALL FRONT DOOR SCUFF PLATE RH

42. INSTALL INSTRUMENT SIDE PANEL RH

43. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System)

44. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Radio Receiver)

45. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY

46. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL

47. INSTALL COMBINATION METER ASSEMBLY

48. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

49. INSTALL FRONT CONSOLE BOX

50. INSTALL REAR CONSOLE BOX ASSEMBLY

51. INSTALL CONSOLE BOX CARPET

52. INSTALL REAR CONSOLE BOX POCKET

53. INSTALL REAR UPPER CONSOLE PANEL SUB-ASSEMBLY

54. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

55. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

56. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

57. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

58. INSTALL INSTRUMENT SIDE PANEL LH

59. INSTALL FRONT PILLAR GARNISH LH

60. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

61. INSTALL COWL SIDE TRIM BOARD LH

62. INSTALL FRONT DOOR SCUFF PLATE LH

63. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

64. INSTALL UPPER STEERING COLUMN COVER

65. INSTALL LOWER STEERING COLUMN COVER

66. INSTALL STEERING WHEEL ASSEMBLY

67. INSTALL STEERING PAD

68. INSTALL LOWER NO. 3 STEERING WHEEL COVER

69. INSTALL LOWER NO. 2 STEERING WHEEL COVER

70. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY

71. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

72. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

73. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

74. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

75. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

76. CONNECT HEATER WATER OUTLET HOSE A

(a) Connect the water hose onto the air conditioning unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle.

77. CONNECT HEATER WATER INLET HOSE A

(a) Connect the water hose onto the air conditioning unit.

NOTICE:

Perform the installation with the hose clip and mark at the correct angle.

78. CONNECT COOLER REFRIGERANT LIQUID PIPE B

(a) Remove the attached vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.

Compressor oil:

ND-OIL 8 or equivalent

(d) Move the hook connector in the direction indicated by the arrow in the illustration.

(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque: 9.8 N·m (100 kgf·cm, 87 in·lbf)

79. INSPECT SHIFT LEVER POSITION

80. ADJUST SHIFT LEVER POSITION

81. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable some systems need to be initialized after the cable is reconnected .

Torque: 5.4 N·m (55 kgf·cm, 48 in·lbf)

82. ADD ENGINE COOLANT (for 3UR-FE)

83. ADD ENGINE COOLANT (for 2UZ-FE)

84. INSPECT FOR COOLANT LEAK (for 3UR-FE)

85. INSPECT FOR COOLANT LEAK (for 2UZ-FE)

86. CHARGE REFRIGERANT

87. WARM UP ENGINE

88. INSPECT FOR REFRIGERANT LEAK

89. INSTALL NO. 1 ENGINE UNDER COVER

90. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light .